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Back Pressure Regulators

Zaiput Flow Technologies' back pressure regulators are specifically designed for the needs of the flow chemist. Our devices feature a unique combination of high accuracy and precision, broad pressure range and outstanding chemical compatibility in a compact format.

In addition, our pressure regulators have the unique feature that the set point can be selected by the user. The user selects the back pressure set point by pressurizing air inside a dedicated chamber of the device. The set point is equal to the pressure of the air inside the device.

Important features:

  • Plug-and-play

    Zaiput BPR can be installed and implemented easily into any process pipeline.

  • Work with multiphasic conditions

    Zaiput BPR is designed to function with a stream containing gas, liquid, or multiphase.

  • Clog-resistant

    Our device eliminates extremely small orifices, which can cause clogging and over-pressurizing.

  • User-selected back pressure

    Users can simply set any pressure for the BPR by adjusting the pressure of the compressed air chamber. It is very precise (error <1% across flow rates of 0-20ml/min).

  • Excellent chemical compatibility

    Machined in materials with excellent chemical resistance (e.g. ETFE and PFA), Zaiput BPR works with a wide range of organic solvents, as well as acidic and basic solutions.

  • Potential use as a relief valve

    Zaiput BPR can prevent a flow process from over-pressurization. It can function as a relief valve.

Pressurize your fluid flow with the Zaiput BPR

The Zaiput BPR employs a dome-loaded type. Pressurization happens as a fluid needs to work against the compressed gas chamber in order to flow out on the other side. Zaiput BPR is carefully designed with chemically compatible materials as well as a reliable dynamic response of an elastic sheet. With a sealed valve, the BPR can be used in two modes:

Mode 1: Set it and forget it

In this mode, the user compresses gas into the chamber of the device at any certain pressure P. Then, the user manually closes the valve; P inside the chamber is now at the set point. The user can disconnect the BPR from the pressure source (e.g. gas tank). If another set point is required, this procedure can be repeated by setting the pressure of the top chamber to the new value.

Mode 2: Continuous set point

Some processes require the fluid pressure to dynamically change over the course of operation. The Zaiput BPR is able to provide such a continuous pressure setting. To achieve this setting, the user connects the Zaiput BPR to the gas/pressure source. Note that the valve is left open. By changing the pressure of the gas source (e.g., the regulator of the gas tank), the set point or P is dynamically changed.

Note that the Zaiput BPR sets a minimum level of pressure for the main fluid flow. If multiple BPRs are placed in series, the pressure of the fluid flow will be equal to the highest pressure set point (i.e., not the sum of the multiple set points). As a result, the device can also be used as a relief valve. Each BPR comes with a connection tube (the external pressurized gas source is not included).

Our back pressure regulators are specifically designed for the flow chemist: they are compact, chemically inert and accurate.

In our design, the user is able to select the back pressure set point by pressuring air inside a dedicated chamber of the device. The set point is equal to the pressure of the air inside the device.

Currently, our back pressure regulator (BPR) is available in two sizes and we are developing another version for higher flow rates. If your application requires different specifications, please contact us for a custom solution.

Download our brochures for BPR-01 or BPR-10.

Product Image Pressure Range (MPa) Recommended Flow Rates (ml/min) Error Max Inlet Pressure (MPa) Ports Dimensions (mm)
BPR-10 0-2 0-20 < 1% 3.5 1/4-28 flat bottom 53 x 53 x 44
BPR-01 0-2 0-0.5 < 1% 2 1/4-28 flat bottom contact us

Performance with varying phases and flow rates

The plots below illustrate the pressure recorded at the inlet of the our back pressure regulator BPR-10 for different pressure set points and different flow rates, for both liquid and gas streams.

Flow rates exceeding what are recommended can be applied, but they will result in a larger error in the pressure set point.

Noémie Emmanuel, Carlos Mendoza, Marc Winter, Clemens R. Horn, Alessandra Vizza, Laurent Dreesen, Benoît Heinrichs, and Jean-Christophe M. Monbaliu, Scalable Photocatalytic Oxidation of Methionine under Continuous-Flow Conditions Org. Process Res. Dev. July 2017

Isabel Ortiz de Solorzano, Martin Prieto, Gracia Mendoza, Teresa Alejo, Silvia Irusta, Manuel Arruebo, and Victor Sebastian, Microfluidic Synthesis and Biological Evaluation of Photothermal Biodegradable Copper Sulphide Nanoparticles ACS Appl. Mater. Interfaces August 2016

Maryam Peer, Nopphon Weeranoppanant, Andrea Adamo, Yanjie Zhang, and Klavs F. Jensen, Biphasic catalytic hydrogen peroxide oxidation of alcohols in flow: Scale up and extraction  Org. Process Res. Dev. Aug 2016.

Andrea Adamo, Rachel L. Beingessner, Mohsen Behnam, Jie Chen, Timothy F. Jamison, Klavs F. Jensen, Jean-Christophe M. Monbaliu, Allan S. Myerson, Eve M. Revalor, David R. Snead, Torsten Stelzer, Nopphon Weeranoppanant, Shin Yee Wong, Ping Zhang, On-demand continuous-flow production of pharmaceuticals in a compact, reconfigurable system Science April 2016.

Achilleas Constantinou, Gaowei Wu, Albert Corredera, Peter Ellis, Donald Bethell, Graham J. Hutchings, Simon Kuhn, and Asterios Gavriilidis, Continuous Heterogeneously Catalyzed Oxidation of Benzyl Alcohol in a Ceramic Membrane Packed-Bed Reactor Organic Process Research & Development December 2015

Chunhui Dai, David R. Snead, Ping Zhang, and Timothy F. Jamison, Continuous-Flow Syn and Purification of Atropine with Sequential In-Line Separations of Structurally Similar Impurities J. Flow Chem. July 2015.

David Snead, Timothy Jamison, A Three‐Minute Synthesis and Purification of Ibuprofen: Pushing the Limits of Continuous‐Flow Processing. AngewandteChemie, Dec 2014.

Current back pressure regulators available are BPR-01 and BPR-10. Please check their specifications for suitable applications. For information on pricing and availability, please contact us or fill in the form below.

If your application requires different specifications than those of our current products, please contact us for a custom solution.




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